Processing

Cutting-edge technologies

CUTTING-EDGE TECHNOLOGY

Intrinsic characteristics of the new Fibre Lasers include:
• superior cutting quality
• high-speed operation
• reduced energy consumption levels
The plant is also equipped to cut highly reflective materials such as copper, brass and titanium in large quantities.

POWER, SPEED AND CUTTING-EDGE TECHNOLOGY

Among the new entries is the Bystronic BySmart Fiber, which offers the best laser cutting performance for a wide production range.
Low operating costs and reduced maintenance requirements ensure efficiency and quality; with a wide production spectrum and material thicknesses ranging from thin to medium, this translates into faster cutting, lower costs and higher profits with each part.

MAXIMUM EFFICIENCY AND LOW ENVIRONMENTAL IMPACT

High speed and maximum precision, Metaldesi uses top-of-the-range machinery, able to reduce energy consumption in favour of greater respect for the environment.

PUNCH LASER MACHINE

The punching division of Metaldesi has been strengthened with the introduction of the TRUMPF’s combined TRU MATIC 3000 machine, which combine laser cutting, punching and bending functions. This TRU MATIC offers a wide range of operations including laser, forming, punching, threading, coining, marking, engraving and deburring. In addition, the lowerable die feature ensures that punching is performed without leaving scratches on the processed material.

OPTIMISATION OF RAW MATERIALS AND SPEEDY PRODUCTION

The punching process is carried out by modern machinery that is extremely dynamic and versatile, capable of deforming and cutting metal sheets, iron and stainless steel up to 4 mm in thickness.

EXPERIENCE AND SOPHISTICATED TECHNOLOGY

The bending division accommodates the needs for quality, reliability and efficiency.
Experience, applied to technology, makes for bending and curving processing affording absolute precision, and a high degree of loyalty in the passage from design on paper to the finished product.
The bending process is carried out with numerically-controlled machines, which guarantee speedy production, retaining outstanding quality standards throughout.

The Xpert Pro provides for the highest performance – even in the case of complex bending processes and varying materials. With the sheet metal bending machine, you even process workpieces of the most diverse strengths and qualities.

WIDE-RANGING PRECISION

The large department dedicated to rolling processes sheets of steel, iron and aluminium
in various lengths and bending radii.

CUTTING-EDGE TECHNOLOGY FLEXIBILITY AND SPEED

Thanks to the exclusive tangential bending technology, we can produce complex components in a rapid and flexible way, far beyond the standard range of products achieved using traditional bending processes.
We can produce components for a host
of different industrial sectors, from doors leaves to folded aluminium boxes with
high folded rims.
The entire process is accelerated by a very speedy equipment-free automatic tool change.

TIG WELDING

The department is manned by expert manual welders, also capable of performing air welding.
Every process undergoes strict quality controls to guarantee superior-quality finished products.

AUTOMATIC WELDING

Metaldesi boasts a modern plant featuring linear welding islands capable of combining speed and accuracy.
Automatic linear welding makes it possible to improve the efficiency of processing and optimise processing times, with a consequent reduction in costs and increased productivity.

TACK WELDING

The tack welding department is in charge of 90% of assembly of internal parts; tack welding makes it possible to join in a precise, reliable and rapid way materials of different types and shapes, such as galvanised metal sheets, iron and steel.
Short processing times and no consumables, the perfect recipe to optimise production processes.

STUD WELDING

Compact machine, designed for those who need to automate the stud welding process even with low production volumes.
Equipped with a three-axis Cartesian robot guided by a PLC controller, it is supplied with a welding machine and vibrating cup stud feeder.

DEBURRING AND FINISHING

ESYM 1350 M4 dry deburring finishing machines combine both top quality machining and system flexibility to meet a wide variety of production requirements.
Based on a rich package of standard features and countless devices, this machine is the ideal solution for mid-sized modern and dynamic manufacturing companies

ALL-ROUND METAL PROCESSING

Thanks to constant investments in qualified personnel and new machinery, Metaldesi is in a position to deliver the finished product without having to rely on subcontractors.
The finish, whether it plays an aesthetic role or functional one, is performed in-house by experts in manual grinding and cutting-edge machinery.

SATIN FINISH AND POLISHING

Operator training and extensive experience in finishing processes enable us to achieve products featuring impeccable styling quality.
The new grinding and automated satin finish plants process parts secured to customised forms, thereby guaranteeing high levels of repeatability in the quality of the finish of stainless steel parts.

ASSEMBLY

To guarantee the superior level of quality that has always distinguished Metaldesi, spare parts and assembly are covered by skilled in-house personnel.